Water Heater Expansion Tank Size Calculator

Water Heater Expansion Tank Size Calculator

Find the correct thermal expansion tank volume for your closed-loop water heater system

Quick Presets
Enter 0 for tankless systems
Adds to system water volume
Typical incoming water: 40–60°F
Typical residential: 120–140°F
Typical range: 40–80 PSI
Typically 80–150 PSI (PRV setting)
Expansion Tank Sizing Results
System Water Volume
gallons
Thermal Expansion Volume
gallons
Required Acceptance Volume
gallons
Acceptance Ratio
dimensionless
Pre-Charge Pressure
PSI
Min. Tank Size Needed
gallons
Recommended Standard Tank Size
Next standard size up
Common System Reference Grid
40 gal Heater
2 gal
Expansion tank
50 gal Heater
2 gal
Expansion tank
80 gal Heater
5 gal
Expansion tank
100 gal Heater
5 gal
Expansion tank
120 gal Heater
6 gal
Expansion tank
150 gal Heater
10 gal
Expansion tank
200 gal Heater
12 gal
Expansion tank
Tankless
2 gal
Min. typical
Expansion Tank Sizing Matrix (Heater Size x Supply Pressure)
Heater Size (gal) 40 PSI Supply 60 PSI Supply 80 PSI Supply 100 PSI Supply
30 gal2 gal2 gal2 gal2 gal
40 gal2 gal2 gal2 gal4 gal
50 gal2 gal2 gal4 gal4 gal
60 gal2 gal2 gal4 gal5 gal
80 gal2 gal4 gal5 gal6 gal
100 gal4 gal4 gal5 gal10 gal
120 gal4 gal5 gal6 gal10 gal
150 gal5 gal6 gal10 gal12 gal
Standard Expansion Tank Acceptance Volumes by Pressure
Tank Volume (gal) Acceptance at 40 PSI pre-charge Acceptance at 60 PSI pre-charge Acceptance at 80 PSI pre-charge Max Pressure
2 gal0.71 gal0.53 gal0.36 gal150 PSI
4 gal1.42 gal1.06 gal0.72 gal150 PSI
5 gal1.77 gal1.32 gal0.90 gal150 PSI
6 gal2.13 gal1.59 gal1.08 gal150 PSI
10 gal3.55 gal2.65 gal1.80 gal150 PSI
12 gal4.26 gal3.18 gal2.16 gal150 PSI
14 gal4.97 gal3.71 gal2.52 gal150 PSI
20 gal7.10 gal5.30 gal3.60 gal150 PSI
32 gal11.36 gal8.48 gal5.76 gal150 PSI
44 gal15.62 gal11.66 gal7.92 gal150 PSI
Smart Home Integration Tip: Install a pressure sensor on your cold water supply line and connect it to your smart home hub. Monitoring supply pressure in real time lets you detect pressure creep — a sign that your expansion tank bladder may have failed or lost pre-charge, which can stress your water heater and void its warranty.
Closed-Loop System Requirement: Any home with a pressure reducing valve (PRV), check valve, or backflow preventer on the main supply line operates as a closed system. In a closed system, thermal expansion has nowhere to go — an expansion tank is not optional. Skipping it can cause the T&P relief valve to drip or fail prematurely, and may void water heater warranties.

A water heater expansion tank, also known as a thermal expansion tank, is a small second tank that connects to the water supply pipe that goes to the water heater. It is basically a tiny container that keeps pressurized air to accept the expansion of warm water. When the temperature of the water rises the water expands.

If there is no way to unload the pressure, the water heater must absorb that expansion and contraction.

What Is a Water Heater Expansion Tank?

In a closed plumbing system the expansion tank gives a place where the expanding water can go, like this reducing the pressure and protecting the whole system. Closed water systems commonly use check valves, backflow prevention devices, pressure-reducing valves or other devices on the supply line to stop water from being sucked back in the municipal water supply. If the water source has a backflow prevention valve, a expansion tank is necessary.

It simply gives the water a place to expand while it warms up.

Expansion tanks are quite small compared with water heaters. In residential systems they usually hold around two gallons, although the size ranges according to the water volume of the hot water supply system they serve. The size of a expansion tank depends on the size of the water heater, so a six-gallon heater normally would requier only a small tank.

Higher thermostat settings and common heating cycles cause more expansion, and the expansion tank helps to reduce that stress. If no tap operates, the water has nowhere to go, because it stays in the pipes and in the tank. A thermal expansion tank absorbs the extra pressure that creates thermal expansion.

Without it, the increasing pressure over time could cause stress to pipes, damage to valves or even bursting pipes.

Expansion tanks became a rule during about the last ten years, so getting one helps ensure that you follow the newest code. They are recommended for homes built in 1985 or newer. They are quite cheap and easy to install during the installation of the water heater.

There is really no big reason not to install one with every water heater, even if there is currently no known backflow preventer.

A tankless water heater does not require an expansion tank, because the water does not warm until a tap is opened and the flow triggers the heating. Even so, when you doubt, putting one in is commonly the simplest solution. The only occasion when it is not required is if the water already has a place to go while it expands, for instance if the municipal supply does not have a regulator or check valve.

To remove one, turn off the water heater and later close the cold water supply to the water heater. Drain around a gallon from the water heater, and later unscrew the expansion tank from the threaded adapter. Professional installation and regular care are worth considering to keep everything workingright.

Water Heater Expansion Tank Size Calculator

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